Power industry

In the power industry, water treatment systems form the core of operational security as well as asset longevity and compliance with regulations. Minor changes in the water’s chemical composition – such as excess silica, dissolved oxygen or chloride ions – can cause flows-accelerated corrosion (FAC) in steam circuits with high pressure, causing the turbine blade to foul and result in expensive outages without planning that interrupt the power supply. Molewater offers industrial-grade, robust systems that guarantee constant water quality to safeguard the assets of your company and guarantee continuous energy generation.

How Do We Address Power Industry’s Critical Needs

In power generation, water chemistry is the primary line of defense for your most expensive assets. We address the mission-critical needs of modern plants:

  • Asset Integrity: Preventing Flow-Accelerated Corrosion (FAC) and stress corrosion cracking in high-pressure steam circuits.
  • Operational Availability: Minimizing startup times and preventing unplanned outages caused by silica or sodium slippage.
  • Environmental Stewardship: Managing cooling tower blowdown and complex wastewater to meet strict ZLD (Zero Liquid Discharge) mandates.

Relevant Technologies

  • Function: Primary demineralization with 99.5%+ salt rejection.
  • Performance: Consistently produces permeate with conductivity <5 μS/cm.
  • Function: Primary demineralization with 99.5%+ salt rejection.
  • Performance: Consistently produces permeate with conductivity <5 μS/cm.
  • Function: Non-chemical dissolved gas removal.
  • Performance: Reduces O₂ to <1 ppb and CO₂ to <1 ppm to prevent boiler corrosion.

Molewater’s Power Industry Water Treatment Solutions

We craft purpose-built systems to meet your power sector’s specific water treatment needs.

Application AreaPrimary SolutionTargeted Outcome
Boiler FeedwaterRO + CEDI PolishingUltra-low silica to protect turbines
Cooling LoopsSide-stream FiltrationReduced scaling & water consumption
Condensate ReturnDeep Bed Ion ExchangeRapid cleanup of return water cycles
WastewaterEvaporation & CrystallizationRegulatory compliance & water reuse

Why Choose Molewater?

Performance Benchmarks

We deliver results that reflect directly on your plant’s efficiency metrics:

  • Zero Chemistry-Related Outages: 100% uptime for water-steam cycles through precision monitoring.
  • 20% Reduction in Blowdown: Advanced recovery tech increases cycles of concentration, saving millions of gallons annually.
  • Chemical-Free Operations: EDI eliminates the storage and handling of bulk acid and caustic, reducing HSE risks by 40%.
  • Extended Turbine Life: Maintaining steam purity within OEM limits reduces maintenance intervals and protects against blade deposits.

Engineered Systems

Our industrial-grade skids are built to withstand 24/7 utility operations:

  • Thermal Systems: Brine concentrators and ZLD units for total water management.
  • Heavy-Duty Demineralizers: Fully automated RO/EDI skids with PLC integration.
  • Polishing Units: Mixed-bed and CEDI systems for sub-ppb purity.
  • Modular Pre-Treatment: High-rate clarifiers and UF systems for fluctuating raw water quality.

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